In many markets, there are some basic approaches to handle the production processes. These basic techniques are called procedure types. In the LED light industry, the procedure types are set to manage the operation of the volume-variety production activities.
To a T8 LED tube light producer, several process types are classified to reveal the approaches of handling the production operations with different volume and range features. Based upon the increasing volume and decreasing variety, these procedure types are project procedures, jobbing procedures, batch processes, mass procedures and continuous processes. These procedure types are extensively applied in the T8 LED tube light market. For instance, the manufacturing activities of the LED bulb products are probably managed by the mass procedures.
The project processes are the handling activities to cope with the extremely customized tasks, such as some tailor-made items. For such customized tasks, it takes a very long time to complete the extra part production and the individual service part, not to mention the entire task. Therefore, in the job processes of the T8 LED tube light manufacturer, the features are low volume and high variety. The activities involved in the projects can be interrupted or changed by the unpredictability and objective changed by the customers or the manufacturing procedures. Examples of task procedures consist of the LED lighting jobs of the tunnel and the stadium. The crucial point of the task processes is that each activity has its own start time and surface time. There may be a long time interval in between the jobs, as the resources have to designate and arranged for the following tasks.
2. Jobbing procedures.
The jobbing procedures are also created to handle really high range and low volumes. In the project procedures of the T8 LED tube light maker, each product has its own designated resources, in many cases might be basically exclusively to it. Nevertheless, in the jobbing processes, each part or product has to apply the operation’s resources with others. The manufacturing lines in the jobbing procedures are making a series of items. These items might require the same resources and the exact same kind of operation, however they might vary in the levels of use. Examples of the jobbing processes can be the LED lighting system of a storage facility. Such a task will need various kinds of LED tube and LED bulb products to attain the luminous functions. These products will require to install LED chips, LED chauffeur and LED housing. Nevertheless, their requirements of the exact same resources will be various in the assembly lines.
3. Batch procedures.
In general practice, batch process and jobbing processes can be similar, however the batch procedures have less variety compared to the jobbing procedures. As the term batch shows, the output of each process will make more than one piece of the product. In the manufacturing line, each single operation has its own repeatable part. The individual operation is duplicating itself during the batch production. If the size of the batch is little, only two or 3 pieces, the batch processes will be nearly the like the jobbing procedures. This is normally when it comes to a brand-new item. Nevertheless, if the batch size is large, and the products are frequently made on the production lines, the batch processes can be repeated. For that reason, the batch procedures can support a larger range of volume and range, compared to other procedures. Take an LED bulb maker for instance. The manufacturing of the T12 LED tube light and T8 LED tube light can be batch processes, and the size will be large.
4. Mass processes.
The mass procedures are created to deal with products in high volume but low range, in terms of the design or system of the items. The LED tube light products can be an example. There are numerous kinds of tubes available, such as the T12 LED tube light and T8 LED tube light. However, the manufacturing lines are still mass processes since the various features or variations of the tubes do not impact the nature of the production activities. They are utilizing the very same procedures, with only some different extra parts installed on the lines. The procedures in the LED light assembly line are probably repeated and predictable. For examples, the tubes are first of all assembled with the chips, then with the motorists, and lastly with the real estate. Obviously, various tubes might use different types of LED chips, LED drivers and housing.
5. Constant processes.
The continuous procedures are the next stop of the mass procedures, which work at higher volume and lower range. These processes can be interpreted as the production activities with longer timescale. In many cases, the manufacturing lines work endlessly to make big quantity of items. These items appear inseparable and are required in a limitless flow. In some extreme cases, the continuous procedures are required to work constantly, as the operation has to supply the products without a break. These processes are usually developed to handle reasonably inflexible, capital-intensive innovations with extremely predictable flow. Up until now, these procedures are not appropriate to the LED light industry, as the T8 LED tube light or LED bulb products are still not so popular in our everyday life. The continuous processes are more ideal for the steel making and electricity utilities.
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